Maintaining Service Levels While Managing Bank Operational Back Office Site Consolidation
Client: A top three U.S. bank holding company with over 80 operations centers in North America
Industry: Financial Services
Service: Workforce Management, 3P (Product, Process, Preparation), Design for LeanSigma
Challenge:
- Regional item processing business unit was consolidating three sites into one as part of an M&A growth strategy
Solutions:
- Optimize staffing allocation using Workforce Management
- Use Product, Process, Preparation methodology to design new consolidated workflows
- Use Lean Six Sigma to improve utilization of the existing facility
Results:
- Achieved $1.7 million in financial benefit through improved resource management
- Savings of $985,000 from workflow redesign
- Over $100,000 in capital avoidance
- Reduced floor space requirement by 50%
- Reduced cycle time by 29%
A regional item processing business unit composed of multiple sites, and a combined volume of 367 million documents per month, was consolidating operations of three geographically close sites into a single large hub. As part of the consolidation, the surviving site would be tasked with converting from two legacy operating platforms to a single new platform, successfully merge two cultures together, put in place a single management team while maintaining 100% performance against service level agreements (SLA’s), and avoid customer impact.
Phase I – As a first step, the regional and site leadership teams knew they needed to have the right people in the right job at the right time, if they were to mitigate negative impact to the customer. As a result they leveraged Guidon’s Workforce Management approach to analyze current staffing, productivity and scheduling to identify existing and future gaps which might materialize due to the consolidation. A scheduling system was also implemented to maintain performance to all existing SLA’s.
Phase II – The second step was focused on workflow improvement and identifying new processes flows for the consolidated environment. The team began by completing a Failure Modes-Effects Analysis (FMEA), a principal Lean Sigma tool, to identify the risks and opportunities that had to be addressed in the processes for the soon-to-be consolidated site. By applying an FMEA to each major function within the existing and new workflows, the team was able to identify potential failure opportunities and put in place countermeasures to mitigate any negative impact to customers.
In addition, the team documented the current state value stream maps for each product and designed the future state value streams for the consolidate site. Working alongside Guidon consultants, the team completed a series of improvement projects – each linked to a particular component of the value stream. Each of the projects followed Guidon’s 3P (Product, Process, Preparation) methodology based on process design tools and principals from Lean and Six Sigma. The results were impressive:
- Reduced travel distances by over 93%
- Reduced initial floor space requirements by over 50% allowing for additional consolidation or expansion
- Eliminated wasted efforts to reduce associate cycle times by 29%, gaining further productivity improvement
- Improved quality by over 65%
Phase III – In the final phase of this engagement the team utilized 5S, a discipline for efficiently organizing work and workspaces to create room for supplies and equipment coming from the closing sites. The original business case specified a need to spend an additional $100,000 in capital to expand storage spaces to accommodate the incoming materials and supplies. As a result of the 5S activities, the team freed up 65% of the floor space in the existing storage areas, saving the $100,000 expense for expansion.
Related Links
Guidon Business Process Management Services
Financial Services Industry Solutions
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